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MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7 MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7 MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7 MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7 MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7 MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7 MK4 Jetta build-up - Page 2 F8EA66B4-8567-4616-9460-5C72B62CE376-4653-000002E063FF19CC_zps74575fd7

 

 MK4 Jetta build-up

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Chris
Gene-O
Chad G
rustybuttrusty
nightestkiduknow
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Chipped_b5

Chipped_b5


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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMarch 29th 2012, 12:55 am

The car is a wolfsburg edition, they could be called sports but I am not sure.

Seam sealer has been removed.

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More wiring pulled out to be redone.

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Chad G

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMarch 29th 2012, 1:00 am

looking good mate! how did you remove the sealer? a wire wheel? electric or pneumatic? i've been debating if i want to get it out of the bay on my hatch. how long did it take?
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Chipped_b5

Chipped_b5


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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMarch 29th 2012, 1:26 am

Didn't take to long going to say maybe a bit longer then 2 hours total. I started with this Wire wheel and a corded drill. Then picked up these wire wheels today to get in the tight spots. I need to pick up some 3m fast and firm sealer and lay a thin bead in the seams next, then filler, prime and paint.
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nightestkiduknow

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMarch 29th 2012, 1:35 am

it will looks so clean in there!! cant wait to see end result
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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeApril 5th 2012, 5:43 pm

Getting nice out. I wanna see this thing!
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Chipped_b5

Chipped_b5


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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeApril 7th 2012, 7:53 pm

Things are slow cause I am getting/got married this weekend, and money for parts needed is low. But I was messing around and installed my cupra lip and hit the bay with primer to avoid rust.

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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 4th 2012, 12:51 am

Slow progress...

Trunk is almost done. I redid the carpet and welded some holes in the spare tire well and painted it with a rubberized undercoat.

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Mounted my remote terminal jumpers in the tire well.

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Put the inline fuel pump where the factory fuel filter was and have fitting that go from the factory 5/16 bundy fitting to -6an with Fragola push loc fitting and line. I jut need a new fuel filter to finish the lines.

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More work when I get more money...


Last edited by Chipped_b5 on May 4th 2012, 8:35 pm; edited 1 time in total
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nightestkiduknow

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 4th 2012, 1:06 am

lookin good!!!
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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 4th 2012, 6:44 am

I love this build. I wish i had the ambition to do stuff in my bay
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Chad G

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 4th 2012, 6:25 pm

awesome work man. an fittings and lines get expensive quick. it will all be worth it in the end.
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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 6th 2012, 5:29 pm

Oh for sure. Spent about $150 on just a few ends and some hose not to mention the $100 on ends and hoses I am not going to use. SO anyone looking for some slightyly used -6an black jegs fittings let me know.

Worked on the wiring this weekend. I still have alot to do.

Engine bay wiring started like this.

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And ended like this for now.

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And the interior...looks worse the what it really is...but still a headache.

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Hopefully I can have the wiring all done by next weekend.
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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 29th 2012, 10:36 am

Pretty productive weekend. Got 90% of the engine bay welded up and almost ready for filler and sealer. The wiring harness is 90% complete. The turbo has a new gasket between the manifold so no more leak and the down pipe has been re-wrapped. Will get some updated pics but here is one of the finished trunk. I am meh about it but it will do for now.

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Chad G

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 29th 2012, 7:13 pm

cleeean. I love the hardlines. nice work mate!
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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeMay 29th 2012, 7:17 pm

I cant wait to see this. If im in Lansing area i should get ahold of ya and check it out!
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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 1st 2012, 11:39 am

Thanks all and my garage is open of you're ever in town going to be a while before I am done with it this round. But here are some pics of the progress.

Holes welded over just need new seam sealer and filler before paint.

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Wrapped down pipe

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And installed some downstar inc goodies. You usually see these on Hondas but why should the have all the fun.

Fender bolts

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Spiked Valve cover nuts and acorn nuts

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Chad G

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 1st 2012, 3:06 pm

nice work, the towers look smooth as butter. downstar is good shit. i'll be ordering a bunch of polished hex hardware once my hatch is up and running.

am I the only one who thinks the non-updated 1.8t coils look better? maybe because they DO look better!
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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 2nd 2012, 9:31 am

They are cleaner for sure. Bay is going to look good! Some much stuff in the 1.8t bay. Mad props to ya.
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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 11th 2012, 11:39 am

Thanks again. Really wish I had this done for motorstadt or any of the shows this summer. But still have plenty to do. Mocked up the bay and front bumper as pretty much ll the welding and wiring is done. Had some black rattle can paint that was almost empty so I sprayed the bay to help give an idea. Mocked up the fuel lines as well. My intercooler pipes need to be modified to fit the new bumper. Not sure if I should have the pipes powdercoated black or left polished?



Last edited by Chipped_b5 on August 5th 2012, 7:17 pm; edited 1 time in total
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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 11th 2012, 12:51 pm

I say polished because of all the black and flows with intake an all. But black is sweet to! If me id stay polished. But black pipes ar bumper would be nice so they dont stand out. ?????
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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 18th 2012, 4:16 pm

The polished pipes will stay. Hooked the battery up briefly and things responded so this is a good sign. Still need parts to actually fire it up. But pushed it out the garage on fathers day after putting the wheels on. Still hunting for bigger lips for the front.

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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeJune 18th 2012, 6:21 pm

This is my favorite build so far. Cant wait to see more pics!
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Chipped_b5

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeAugust 5th 2012, 7:40 pm

Small update. Front bumper fits with the intercooler and grills. I had to move the intercooler back about half an inch; trim the radiator shroud; cut, flatten and weld the intercooler pipes; as well as trim thr bumper some. The intake manifold has been tapped and fragola fittings and hose is in place for the brake booster vacuum. Firewall blanket has been removed and the final a/c component from inside the cabin has been removed. Rear exhaust hanger has been replaced with a poly version. And finally, got some aluminum peices coming so I can have a powersteering reservior made that can be tucked where the a/c compressor use to be.

Pics:
*paint is only temporary just getting an idea what it will look like*
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2ez4me
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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeAugust 6th 2012, 11:16 pm

Omg...That engine bay is sooooo smooth looking!! Good work!
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nightestkiduknow

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeAugust 7th 2012, 9:05 pm

cant wait to see it when its finished!!!
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Dr. Driver

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PostSubject: Re: MK4 Jetta build-up   MK4 Jetta build-up - Page 2 Icon_minitimeAugust 8th 2012, 1:29 am

Mad Props
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